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Optical Liquid Level Sensors

The OS Series uses infrared light refraction through a polished prism tip for precise point-level sensing of water and most liquids. No moving parts, no calibration required after installation, rated up to 250 PSIG. Immune to foam, bubbles, and turbulence.

Featured Model

OS Series Optical Liquid Level Sensor
No Moving Parts

Model OS2

Digital Optical Liquid Level Sensor

An infrared LED shines into a polished prism tip — when dry, total internal reflection returns light to the photodiode and the output holds. When the prism contacts liquid, the refractive index change breaks total internal reflection and the output switches instantly. No mechanical wear, reliable over millions of wet/dry cycles, up to 250 PSIG.

Output

Switched digital

Pressure

Up to 250 PSIG

Design

Prism tip, no moving parts

Markets

Medical · Lab · Industrial

View OS2 Specs Request a Quote

Industries Served

Where our optical sensors are used

Medical Devices

Reservoir detection, reagent cartridges, ink cartridges

Laboratory

Analytical instruments, sample prep, liquid handling

Industrial

Tank full/empty detection, harsh chemical environments

Diagnostics

Hematology, immunoassay, point-of-care analyzers

Fluid Management

Reagent bottles, IV fluid monitoring, waste detection

Life Science

Bioreactor level detection, media management

Semiconductor

Chemical mechanical planarization, slurry management

Consumer & Industrial

Printer cartridges, appliance water sensors

Choosing the Right Sensor

Which optical level sensor is right for your application?

OS Series models differ primarily in housing size, pressure rating, and construction material. Use these starting points — or contact our engineering team.

If you need

Standard digital point-level detection

Start with

OS2

LED/photodiode prism, switched digital output, up to 250 PSIG. The standard OEM workhorse.

If you need

Low power or compact OEM packaging

Start with

OS3

Low power dry/wet state output, compact form for reagent bottles and reservoir OEM designs.

If you need

High-temperature or extended service

Start with

OS5

Extended temperature range version for process monitoring applications.

If you need

Harsh chemicals or corrosive fluids

Start with

OS4 / OS7

Stainless steel or Ryton construction for chemical resistance in industrial and food environments.

Optical Liquid Level Sensor Models

ModelNameSwitch TypeSupply VoltageSupply CurrentMax TempMax PressureHousing
OS2
OS2Digital Optical Level SensorCurrent Sink15.4 VDC2.5 mA125°C100 psiPolysulfone (C) or Trogamid (T); types 1, 2, 3, 5, 6, 7View Product
OS3
OS3Industrial Optical Level Switch001/002/003/004Blank or 24 VDC———Polysulfone (C) or Trogamid (T); types 2, 6, 7; 1.326 × 1 × 1 in, 0.23 lbsView Product
OS4
OS4Industrial Glass Optical Level Switch003/004Blank or 24 VDC———Types 2, 6, 7, 8; 1.2 × 1.6 × 1.2 in, 0.45 lbs; Termination: Blank or DView Product
OS5
OS5Basic Optical Liquid Level Switch4 mA3.3 to 24 VDC10 mA80°C100 psiCompact OEM packagingView Product
OS6
OS6POS Glass Tip Optical Sensor200 mA30 VDC200 mA140°C1160 psiIndustrial glass tip, high-temperature and high-pressure ratingView Product
OS7
OS7High Performance Optical Liquid Level200 mA30 VDC200 mA140°C363 psiHigh performance, chemically resistant constructionView Product
Strain Measurement Devices

World leader in miniature OEM sensor design and manufacturing for medical, aerospace, semiconductor, and industrial markets

Products

  • Load Cells & Force Sensors
  • Pressure Sensors
  • Bubble Sensors
  • Liquid Level Sensors
  • Signal Conditioning

Markets

  • Medical Device
  • Aerospace
  • Semiconductor
  • Biopharmaceutical

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